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Brake Test Bench

 
 

Fully automatic vehicle brake testing device

 
 

 

The KS Brake Test Bench is designed for investigations on any type of vehicle brake and includes the KS Tornado fully computerized control and data acquisition system for automatic test runs.

Drum brakes and disk brakes with brake shoes or callipers can be installed according to the user's requirements and testing purposes.

 

The vehicle mass is simulated electrically (up to standard vehicle weight) and by adjustable sets of flywheels. A highly dynamic servo-actuator with force and position control operates the brakes. The braking force (lever force) is measured by a load cell.

For simulation of environmental cooling conditions, air  is supplied by a controlled blower and water can also be sprayed onto the brakes.


KS Brake Test Bench system components

  • Single setup rigid steel frame with AC motor

  • Brake lever (or pedal) with hydraulic system or bowden wire

  • Speed controlled blower for brake cooling air

  • Water spray unit

  • Test setup covered by a sheet metal hood

  • Infrared and K-type temperature sensors

 

Operation modes

  • Road load simulation

  • Gradient simulation: downhill mode

  • Static test with controlled lever force or braking torque

  • Dynamic mode for transient tests

  • Programmable drive cycles